I got the first layer of foam insulation installed in the door and sealed with spray foam (to form a vapor barrier). Trimming the spray foam took longer than expected, so the rest of the insulation will have to wait until next time. #ProjectWineCellar #wine #woodworking
Blocking, take two. Now on the latch side where I can actually screw into it when adding knobs and a hasp. All in all, if I had to screw up the door, this is about the best possible way to screw it up. It will all be hidden inside the door and it doesn’t really hurt anything. #ProjectWineCellar #wine #woodworking
Well crap. I just realized that I glued the blocking to the wrong side of the door. I glued it to the hinge side instead of the latch side where it belongs. The glue is set, and they aren’t moving, so I guess I’ll do it all over again, only on the right side this time. Ugh. ?♂️ #ProjectWineCellar #wine #woodworking
Got blocking for the doorknob and hasp glued into the door frame. Everything is clamped into place, so now I’ll let it dry overnight. Hopefully I’ll be able to cut insulation tomorrow. #ProjectWineCellar #wine #woodworking
Got the door’s diagonal brace screwed to the frame with metal straps, and glued to the face. Weighing down the brace with bags of sand and gravel while the glue dries. Now we wait… #ProjectWineCellar #wine #woodworking
Today I cut, beveled, and tapered all the framing lumber for the door. Then I screwed together the rough frame and glued and nailed the outside skin. Tomorrow I fill the cavity with bracing and insulation. #ProjectWineCellar #wine #woodworking
To get the door to R-21 will take (3° 1°)/2 inches of foam insulation. That plus skin and trim will bring the total thickness to 5 inches. Which means the latch side needs to be sharply beveled in order to clear the jamb. So the outside will be a half inch wider than the inside. #ProjectWineCellar #wine #woodworking
We’ve finally reached the part of #ProjectWineCellar that I’ve been dreading: the door. The problem is that standard doors are only insulated to like R-3. This door needs to be R-21. So that means a custom door. I’ve never even hung a door, much less built a door. Thus my trepidation. #wine #woodworking